Automotive lines – construction and integration
Model: BMW G65, G95, G66, G96
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Online robot commissioning
Type of line: Engine Compartment Cover Assembly Line
Robot supplier: KUKA
Number of robots: 38
Number of PLC constrollers: 3
Model: NA0, NA1, G26, G20, G80, G21, G81
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Online robot commissioning
Type of line: EV Body Integration Assembly Line
Robot supplier: ABB
Number of robots: 133
Number of PLC constrollers: 19
Model: SK216/VW216
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Prefabrication and delivery of electrical installation materials
- Execution of electrical installations
Type of line: Body Subassembly Line – Inner Wheelhouse (LH+RH), Rear Floor, Front Wall
Robot supplier: KUKA
Number of robots: 66
Number of PLC constrollers: 8
Model: SK216/VW216
Project scope:
- Design in EPLAN environment
Offline simulation and programming of industrial robots - PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements
- Online robot commissioning
- Prefabrication and delivery of electrical installation materials
Type of line: Upper Body Assembly Line
Robot supplier: KUKA
Number of robots: 196
Number of PLC constrollers: 21
Model: SK216/VW216
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Prefabrication and delivery of electrical installation materials
- Execution of electrical installations
Type of line: Hood, Tailgate and Fender Assembly Line
Robot supplier: KUKA
Number of robots: 96
Number of PLC constrollers: 14
Model: NA5, NA7
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Prefabrication and delivery of electrical installation materials
Type of line: Hood and Tailgate Assembly Line
Robot supplier: FANUC
Number of robots: 66
Number of PLC constrollers: 6
Model: NA5, NA7
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
Type of line: Wheelhouse, Subassembly and Front Body Section Assembly Line
Robot supplier: FANUC
Number of robots: 146
Number of PLC constrollers: 14
Model: PPE41
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- 3D measurements and quality verification
- Online robot commissioning
- Control cabinet prefabrication
- Execution of electrical installations
- Execution of mechanical installations
Type of line: Battery Assembly Line
Robot supplier: FANUC
Number of robots: 135
Number of PLC constrollers: 30
Model: W214, S214, X254
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Control cabinet prefabrication
Type of line: Body Shell Assembly Line
Robot supplier: KUKA
Number of robots: 316
Number of PLC constrollers: 23
Model: V431, V536, P519
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
Type of line: Underbody Assembly Line – Front and Rear Floor
Robot supplier: ABB
Number of robots: 202
Number of PLC constrollers: 26
Model: V295, X254, W206, S206, A236, C236
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements
- Online robot commissioning
Type of line: Front and Rear Floor Assembly Line
Robot supplier: KUKA
Number of robots: 133
Number of PLC constrollers: 11
Model: SE12 / SE13
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Virtual commissioning of automation systems
- Online robot commissioning
Type of line: Battery Floor Assembly Line
Robot supplier: KUKA
Number of robots: 45
Number of PLC constrollers: 6
Model: PO426B
Project scope:
- Design in EPLAN environment
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements – quality control
- Production line layout tracing
- Online robot commissioning
Type of line: Battery Housing Assembly Line
Robot supplier: KUKA
Number of robots: 49
Number of PLC constrollers: 9
Model: AU651
Project scope:
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
Type of line: Inner Side Panel Assembly Line
Robot supplier: KUKA
Number of robots: 74
Number of PLC constrollers: 8
Model: SK49x
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
- Prefabrication and delivery of electrical installation materials
- Execution of electrical installations
Type of line: Inner Side Panel Assembly Line
Robot supplier: KUKA
Number of robots: 74
Number of PLC constrollers: 8
Model: AU31x
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
- Control cabinet prefabrication
- Execution of electrical installations
Type of line: Upper Body Assembly Line
Robot supplier: KUKA
Number of robots: 327
Number of PLC constrollers: 42
Model: MP05
Project scope:
- Design in EPLAN environment
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- 3D measurements – quality control
- Production line layout tracing
- Online robot commissioning
- Control cabinet prefabrication
Type of line: Battery System Assembly Line
Robot supplier: KUKA
Number of robots: 40
Number of PLC constrollers: 19
Model: PO426B
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
Type of line: Side Frame and Tailgate Assembly Line
Robot supplier: ABB
Number of robots: 184
Number of PLC constrollers: 35
Model: U10, U11
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Execution of electrical installations
Type of line: Side Frame Assembly Line
Robot supplier: ABB
Number of robots: 186
Number of PLC constrollers: 21
Model: F45, F49, F52
Project scope:
- Offline simulation and programming of industrial robots
- PLC programming
- Online robot commissioning
Type of line: Underbody Assembly Line
Robot supplier: ABB/KUKA
Number of robots: 114
Number of PLC constrollers: 16
Model: AU49x
Project scope:
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Online robot commissioning
Type of line: Center Floor Panel Assembly Line
Robot supplier: ABB/KUKA
Number of robots: 140
Number of PLC constrollers: 22
Model: NCG
Project scope:
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
Type of line: Rear Wall, Roof and Floor Panel Assembly Line
Robot supplier: ABB
Number of robots: 120
Number of PLC constrollers: 18
Model: V431
Project scope:
- Design in EPLAN environment
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements
- Online robot commissioning
Type of line: Inner and Outer Side Body, Body Frame, Spot Welding, Roof Assembly, Welding & Grinding Station and Door Assembly Line
Robot supplier: ABB
Number of robots: 96
Number of PLC constrollers: 15
Model: F40, F48PHEV, F39PHEV
Project scope:
- Design in EPLAN environment
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Online robot commissioning
- Execution of electrical installations
Type of line: Underbody Assembly Line
Robot supplier: ABB
Number of robots: 155
Number of PLC constrollers: 18
Model: SUV, SEDAN
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Execution of electrical installations
Type of line: Rear Body Structure and Center Floor Assembly Line
Robot supplier: ABB
Number of robots: 269
Number of PLC constrollers: 25
Model: AU326
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- Online robot commissioning
Type of line: Underbody, Subassembly and Floor Section Assembly Line
Robot supplier: FANUC
Number of robots: 330
Number of PLC constrollers: 47
Model: VW316/6, VW316/7
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
Online robot commissioning - Execution of electrical installations
- Control cabinet prefabrication
- Prefabrication and delivery of electrical installation materials
Type of line: Side Frame, Roof, Upper Body and Spot Welding Station Assembly Line
Robot supplier: KUKA
Number of robots: 269
Number of PLC constrollers: 32
Model: VW38x
Project scope:
- Design in EPLAN environment
- Offline simulation and programming of industrial robots
- PLC programming
- Development of visualization and supervision systems (SCADA/HMI)
- Virtual commissioning of automation systems
- 3D measurements and quality verification
- Online robot commissioning
- Control cabinet prefabrication
- Prefabrication and delivery of electrical installation materials
- Execution of electrical installations
Type of line: Rear Floor and Longitudinal Beam Assembly Line
Robot supplier: FANUC
Number of robots: 100
Number of PLC constrollers: 13
Model: Ford Transit Courier
Project scope:
- Painting processes and sealing applications (APT)
Type of line: Paint Line / Painting Line
Robot supplier: DURR
Number of robots: 30
Number of PLC constrollers: 5
